for complex geometries
on milled features
available on prototypes
process ready
CNC Machined EV Battery Enclosures for EV Teams
EV teams in Allentown need battery enclosures that are sealed, thermally managed, and precisely machined. We machine aluminum and stainless battery trays, module housings, and cooling plates with tight sealing surface tolerances. CMM inspection on every order.
EV-Grade Materials
Aluminum 6061/7075 and 316L stainless with material certs.
Sealing Precision
±0.0005" on o-ring grooves and sealing flanges.
QC Docs
CMM inspection reports on every EV battery component order.
Lehigh Valley's Industrial Heritage Powers Mid-Atlantic Auto Supply
Allentown and the Lehigh Valley leverage a deep industrial base for automotive supply — Mack Trucks (a Volvo subsidiary) maintains its headquarters and heritage in the region, while the Valley's legacy steel and manufacturing infrastructure supports Tier 2 machining, stamping, and fabrication for OEMs and Tier 1 suppliers across the mid-Atlantic. Proximity to I-78 and I-476 provides efficient logistics to Northeast assembly plants and distribution centers.
RivCut gives Allentown automotive teams instant quoting, fast-turn machining, and the quality documentation your Mack Trucks and Tier 1 programs demand.
Mack Trucks (Volvo)
Heavy truck headquarters and heritage in the Lehigh Valley
Air Products
Industrial gases and hydrogen technology with EV fuel-cell applications
Victaulic
Mechanical pipe-joining systems with industrial machining crossover
What Allentown Automotive Teams Usually Order
| Typical quantity | 5–25 prototypes · 50–500 pre-production |
|---|---|
| Common materials | Aluminum 7075-T6 |
| Key requirement | PPAP-ready documentation: dimensional layout, material certs, process flow |
| Typical lead time | 5–10 business days for prototypes, 10–20 for production |
| Who orders | Product engineers and buyers at OEMs and Tier 1 suppliers |
EV Battery Parts for Allentown Teams
Battery trays, module housings, cooling plates, and bus bar brackets machined to print.
Battery Trays
Aluminum battery pack trays with precise module locating features, sealing flanges, and cooling port connections.
Al 6061Module Housings
Aluminum and stainless battery module housings with precise cell locating pockets and bus bar provisions.
Precision pocketsCooling Plates
Aluminum cooling plates with precision-machined internal channels and port connections for liquid thermal management.
Liquid coolingBus Bar Brackets
Aluminum and stainless bus bar mounting brackets with precise bolt patterns and electrical clearance features.
Electrical clearanceCell Spacers
Precision aluminum and plastic cell spacers for battery module assembly. Consistent stack height.
Tight stack heightHV Connector Housings
Aluminum high-voltage connector housing flanges with precise bore and sealing groove features.
HV rated12 Enclosures. 8 Days. Seal-Ready Fits.
A Allentown EV team needed battery module enclosures with precise O-ring grooves for IP67 sealing, threaded inserts for cover bolts, and hard anodize for corrosion resistance. Teams near companies like Mack Trucks (Volvo) trust this kind of precision and documentation rigor.
Every unit shipped with full documentation:
- CMM dimensional report — O-ring groove and bolt pattern verified
- Material cert with heat lot traceability
- Anodize process cert with thickness verification
- Dimensional layout per customer specification
What Allentown Automotive Buyers Should Know
Mack Trucks supplier quality requirements include rigorous PPAP documentation
ensure your CNC shop delivers first-article inspection reports and control plans to Volvo/Mack standards.
Lehigh Valley's industrial heritage means deep fixturing and tooling expertise
leverage this for complex multi-operation machining setups that reduce per-piece cost.
I-78 corridor position enables efficient delivery to both Philadelphia and New York distribution centers
factor logistics advantage into your supplier selection.
When Your Local Shop Can't Keep Up
When production runs fill your local shop's queue, prototypes sit. We give you fixed lead times, instant quoting, and PPAP-ready documentation — every time. Allentown's automotive sector demands it.
Documentation-Ready
Dimensional reports, material certs, and process records ship with every order — no chasing paperwork after delivery.
Full Material Traceability
Every bar ships with mill certs and heat lot numbers. Full chain of custody from raw stock to finished part.
CMM Inspection, Every Part
NIST-traceable CMM verification on every critical dimension before anything ships. No sampling — we inspect every part.
5–7 Day Prototype Turnaround
Most first articles ship in under a week. Rush available for simpler geometries. Confirmed ship date at order.
Need our full quality documentation? Email us — we'll send everything your team needs.
From File to Part in 3 Steps
Simple, clear, and designed for fast-moving teams.
Upload & Quote
Upload your STEP or IGES file, select material and finish, and get an instant AI price. Every quote includes a free DFM review.
We Machine & Inspect
Parts run on our CNC mills and lathes with CMM inspection on every order. We verify every critical dimension before shipping.
Ship with Full Docs
Your order ships with dimensional reports, material certs, and full paperwork — everything your quality team needs.
Questions from Allentown Automotive Teams
Automotive CNC Machining in Other Cities
We serve automotive teams in cities across the US.
Upload Your CAD File
EV Battery Enclosures, structural brackets, housings, and more — we machine them all. Most orders ship in 5 to 7 business days.
No minimums · 100% Made in USA · Never brokered · Ships anywhere in the US
Currently accepting new projects