for complex geometries
on milled features
available on prototypes
San Diego projects
CNC Machined Avionics Enclosures for Aerospace Teams
Avionics teams in San Diego need enclosures that are precise, shielded, and well-documented. We machine aluminum LRU boxes, radio housings, and connector plates with tight EMI gasket grooves and port cutouts. AS9100D-aligned documentation on every order.
Avionics-Grade Aluminum
Al 6061/7075 with Alodine and anodize finish options.
EMI Features
Precise EMI gasket grooves and tight connector cutouts to ±0.001".
AS9100D Docs
Inspection reports and material certs for your avionics program.
Unmanned Systems and Advanced Aerospace
San Diego is a global leader in unmanned aerospace systems — General Atomics Aeronautical Systems designs and builds Predator and Reaper UAS platforms in Poway, Northrop Grumman's Rancho Bernardo campus produces Global Hawk and Triton components, and L3Harris's San Diego operations support ISR payloads. NASSCO's naval shipyard, Cubic Defense, and dozens of satellite and avionics companies round out the cluster.
RivCut delivers AS9100-quality machining to San Diego aerospace teams with instant quoting and fixed lead times — UAS structural components, gimbal housings, and sensor mounts that meet General Atomics and Northrop specs.
General Atomics Aeronautical Systems
Predator, Reaper, and MQ-9B SkyGuardian UAS in Poway
Northrop Grumman (Rancho Bernardo)
Global Hawk and Triton UAS components and integration
L3Harris
ISR payloads, sensors, and communication systems
Cubic Defense
Air combat training systems and mission support
What San Diego Aerospace Teams Usually Order
| Typical quantity | 5–25 first articles · 25–100 low-rate production |
|---|---|
| Common materials | Aluminum 7075-T6 |
| Key requirement | Full cert package: material traceability, FAI report, ITAR compliance |
| Typical lead time | 7–15 business days based on material and complexity |
| Who orders | Engineers and procurement managers at defense primes and aerospace startups |
Avionics Enclosures for San Diego Teams
LRU boxes, radio housings, avionics trays, and connector plates machined to print.
LRU Boxes & Chassis
Aluminum 6061 and 7075 line replaceable unit chassis. Complex pockets, precise connector cutouts, and Alodine-ready surfaces.
Al 6061/7075Radio & RF Housings
Aluminum radio housings with tight cavity dimensions for RF performance. Precise lid mating surfaces and EMI seal grooves.
RF-tuned cavitiesAvionics Trays & Racks
Aluminum mounting trays and rack assemblies for avionics bays. Precise guide rails and fastener patterns.
Standard rack fitsConnector Plates & Panels
Aluminum connector plates with precise cutouts for MIL-DTL-38999 and circular connectors. Flush mounting surfaces.
MIL-spec cutoutsEMI Shields & Covers
Thin aluminum EMI shields, covers, and grounding straps machined to tight flatness and edge distance specs.
Flatness to 0.002"Avionics Backplanes
Aluminum and stainless backplane brackets, card guides, and board support structures for avionics racks.
Custom assemblies8 Enclosures. 7 Days. EMI-Tight Fits.
A San Diego-area avionics team needed flight computer enclosures with precise lid-to-body fits for EMI shielding, internal card guide slots, and hard anodize for environmental protection. Teams near companies like General Atomics Aeronautical Systems trust this kind of precision and documentation rigor.
Every unit shipped with full documentation:
- CMM dimensional report — lid fit and slot positions verified
- Material cert with heat lot and ASTM B221 compliance
- First Article Inspection per AS9102
- Hard anodize process cert with thickness measurement
What San Diego Aerospace Buyers Should Know
Confirm your supplier's experience with UAS-specific structures
General Atomics programs require lightweight, high-strength machining for airframes designed around sensor payloads.
Ask about gimbal and sensor mount machining
San Diego's ISR cluster requires precision bores, spherical surfaces, and thermal-stable materials for pointing accuracy.
Verify ITAR registration and CUI handling
virtually all General Atomics and Northrop Grumman UAS programs carry export control restrictions.
When Your Local Shop Can't Keep Up
When a prime surges volume, local shops push you back in the queue. We give you fixed lead times, instant quoting, and aerospace-grade documentation — every time. San Diego's aerospace sector demands it.
Documentation-Ready
Dimensional reports, material certs, and process records ship with every order — no chasing paperwork after delivery.
Full Material Traceability
Every bar ships with mill certs and heat lot numbers. Full chain of custody from raw stock to finished part.
CMM Inspection, Every Part
NIST-traceable CMM verification on every critical dimension before anything ships. No sampling — we inspect every part.
5–7 Day Prototype Turnaround
Most first articles ship in under a week. Rush available for simpler geometries. Confirmed ship date at order.
Need our full quality documentation? Email us — we'll send everything your team needs.
From File to Part in 3 Steps
Simple, clear, and designed for fast-moving teams.
Upload & Quote
Upload your STEP or IGES file, select material and finish, and get an instant AI price. Every quote includes a free DFM review.
We Machine & Inspect
Parts run on our CNC mills and lathes with CMM inspection on every order. We verify every critical dimension before shipping.
Ship with Full Docs
Your order ships with dimensional reports, material certs, and full paperwork — everything your quality team needs.
Questions from San Diego Aerospace Teams
Aerospace CNC Machining in Other Cities
We serve aerospace teams in cities across the US.
Upload Your CAD File
Avionics Enclosures, structural brackets, housings, and more — we machine them all. Most orders ship in 5 to 7 business days.
No minimums · 100% Made in USA · Never brokered · Ships anywhere in the US
Currently accepting new projects