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View ChartVisual reference for anodizing types, available colors, thickness ranges, and specifications for aluminum parts. Covers Type II (decorative) and Type III (hardcoat) anodizing per MIL-PRF-8625.
| Color ▲ | Type ▲ | Thickness Range (mils) ▲ | Thickness (µm) ▲ | Hardness (HV) ▲ | Spec Reference ▲ | Best For ▲ |
|---|---|---|---|---|---|---|
| Clear | Type II | 0.2 – 1.0 | 5 – 25 | 200 – 400 | MIL-PRF-8625 Type II, Class 1 | General protection, clear cosmetic finish |
| Black | Type II | 0.3 – 1.0 | 8 – 25 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Consumer electronics, tactical, instruments |
| Red | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Safety markings, consumer products, branding |
| Blue | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Aerospace identification, consumer goods |
| Gold | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Decorative, premium consumer products |
| Green | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Military, color coding, branding |
| Grey | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Industrial, understated cosmetic finish |
| Orange | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Safety markings, high visibility parts |
| Purple | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Custom branding, consumer electronics |
| Bronze | Type II | 0.3 – 0.8 | 8 – 20 | 200 – 400 | MIL-PRF-8625 Type II, Class 2 | Architectural, decorative hardware |
| Clear (Natural) | Type III | 1.0 – 4.0 | 25 – 100 | 400 – 700 | MIL-PRF-8625 Type III, Class 1 | Wear surfaces, sliding fits, military |
| Black | Type III | 1.0 – 4.0 | 25 – 100 | 400 – 700 | MIL-PRF-8625 Type III, Class 2 | Firearms, aerospace, high-wear components |
| Dark Grey | Type III | 1.0 – 3.0 | 25 – 75 | 400 – 700 | MIL-PRF-8625 Type III, Class 2 | Industrial wear parts, defense applications |
Anodizing is an electrochemical finish that grows a hard oxide layer on aluminum. Type II (sulfuric acid) is decorative and mildly protective at 0.2–1.0 mils thick and takes a wide range of dye colors. Type III (hardcoat) is thicker at 1.0–4.0 mils and much harder at 400–700 HV, giving superior wear resistance but only darker colors. Both follow MIL-PRF-8625.
This chart lists anodize types, colors, thickness ranges and hardness with: dye color, anodize type, thickness in mils and microns, Vickers hardness, MIL-PRF-8625 spec reference and best-use application. Inputs include the color you want and whether you need a Type II decorative or Type III hardcoat finish.
Key facts: Type II 0.2–1.0 mils (5–25 µm), 200–400 HV, full color range | Type III 1.0–4.0 mils (25–100 µm), 400–700 HV, black, dark grey and natural | dimensional growth ≈ 50% of total thickness per side | 6061-T6 gives the most uniform color.
Anodizing is an electrochemical process that converts the aluminum surface into an aluminum oxide coating. Unlike plating, which only builds up on top of the surface, anodizing grows 50% into the material (penetration) and 50% outward (buildup). Adjust the slider to see how this affects final part dimensions.
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We machine and anodize parts to MIL-A-8625 Type II & Type III specifications, with custom multi-color dyeing and precision masking. Upload your CAD drawings for a quote.
Upload CAD for Instant QuoteType II is a decorative and mildly protective anodize with a thickness of 0.2 to 1.0 mils. It accepts a wide range of dye colors. Type III, also called hardcoat, is much thicker (1.0 to 4.0 mils) and significantly harder (400-700 HV). Type III provides superior wear and abrasion resistance but is limited to darker colors like black, dark grey, and natural.
Most aluminum alloys can be anodized. The 5xxx and 6xxx series (like 6061 and 5052) anodize best with uniform color. The 2xxx series (like 2024) and 7xxx series (like 7075) can be anodized but may show color variation due to high copper or zinc content. Cast alloys generally produce a less uniform finish than wrought alloys.
Anodizing grows both inward and outward from the original surface. Roughly 50% of the total thickness penetrates into the base metal and 50% builds up above it. For Type II at 0.5 mils total, expect about 0.25 mils per side of dimensional growth. For Type III at 2.0 mils total, expect about 1.0 mil per side. Account for this in your tolerancing.
Exact color matching is difficult because the final color depends on the alloy, temper, surface finish, and bath chemistry. Different alloys in the same batch can appear slightly different. For best results, use the same alloy and temper across all parts, and specify a color sample or Pantone reference for your anodizer to target.
MIL-PRF-8625 (formerly MIL-A-8625) is the governing specification for anodizing of aluminum alloys. It defines Type I (chromic acid), Type II (sulfuric acid), and Type III (hardcoat sulfuric acid) processes. It also defines Class 1 (non-dyed) and Class 2 (dyed) finishes. Most commercial and aerospace anodizing references this spec.
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