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On-Demand CNC Platform

CNC Machining for
Test
Equipment

We machine probe card frames, handler components, sort interface plates, and thermal chuck plates from aluminum, stainless, and copper alloys with ultra-precise, deburr-free finishes. Ships anywhere in the US.

Securely upload your 3D CAD file for immediate pricing and DFM feedback.

$8B+
Global semiconductor
test equipment market
Market Research 2024
<Ra 16
Microinch finish on
contact interfaces
RivCut capability
±0.0005"
Positional tolerance on
probe pin locations
RivCut capability
5-Day
Prototype turnaround
available
Standard lead time

Ultra-Precision CNC Machining for Test Equipment

Semiconductor test equipment validates every chip before it ships — probing each die on the wafer and testing packaged devices for electrical performance, reliability, and thermal behavior. The mechanical components that position probe cards, handle devices, and maintain thermal contact must deliver sub-mil positional accuracy with ultra-flat contact surfaces and reliable thermal interfaces. A misaligned probe card frame or a warped thermal chuck can cause false failures and yield loss across thousands of devices per hour. We machine aluminum 6061-T6, 316L stainless steel, copper alloys, and Hastelloy to tolerances as tight as ±0.0005" with surface finishes below Ra 16 microinches on all contact and seating interfaces.

1

High-Conductivity Materials

We machine aluminum 6061-T6 for lightweight handler parts, copper alloys for thermal chucks, and stainless steel for wear-resistant contact housings — all with full mill certs and traceability.

2

Sub-Mil Positional Accuracy

We hold ±0.0005" on probe pin locations and guide features. Flatness on chuck surfaces within 0.0002" across the full contact area for uniform thermal transfer and probe alignment.

3

Full Inspection Documentation

Every test equipment component ships with CMM inspection reports, material certs, and surface finish verification. Full traceability for your equipment qualification and test cell validation.

Parts for Test Equipment

Probe card frames, handler parts, thermal chucks, and more — machined ultra-precise and deburr-free.

Probe Card Frames

Probe card stiffener frames and guide plates machined from aluminum 6061-T6 with precision guide pin holes, probe tip mounting locations, and card alignment features. Flatness within 0.0003" across the card diameter.

±0.0005" pin locations

Handler Components

Pick-and-place handler arms, device nests, alignment guides, and transport rails machined from aluminum and stainless steel. Precision vacuum port locations and device pocket dimensions for reliable device handling.

Aluminum & stainless

Sort Interface Plates

Prober sort interface plates machined from aluminum with precision probe card seating surfaces, alignment pin holes, and vacuum clamping features. Seating surface flatness within 0.0002" for reliable electrical contact.

<Ra 8µin seating

Contact Housings

Test socket contact housings machined from aluminum 6061-T6 and engineering plastics with precision pin cavities, device locating pockets, and alignment features. Pin bore concentricity within 0.001" for reliable contact.

Precision pin cavities

Thermal Chuck Plates

Thermal chuck plates machined from aluminum and copper alloys with internal cooling channels, heater pocket cavities, and ultra-flat wafer contact surfaces. Surface flatness within 0.0002" for uniform thermal contact.

Copper alloy available

Burn-In Board Fixtures

Burn-in board load plates, socket mounting frames, and device retention fixtures machined from aluminum and stainless steel. Socket cavity and pin locations held within ±0.001" for reliable device seating during burn-in testing.

±0.001" socket locations

Serving the Test Equipment Industry

Every semiconductor chip must pass electrical test before it ships to a customer. Wafer probers test each die before dicing, handlers sort packaged devices at thousands of units per hour, and burn-in systems stress-test chips under extreme temperature to screen early failures.

Test equipment OEMs and test house integrators need machine shops that understand probe card alignment geometry, thermal chuck flatness requirements, and the precision contact surfaces that ensure reliable electrical measurement at production speed.

We machine test equipment components for tool builders across the US. Instant AI pricing the moment you upload your file.

Applied Materials

World's largest semiconductor equipment maker builds wafer-level inspection and test platforms requiring precision-machined stage components and probe positioning systems.

Lam Research

Leading etch equipment maker whose tools integrate endpoint detection systems requiring precision sensor mounts and test-interface components.

KLA Corporation

Process control and inspection leader whose tools require precision wafer chuck inserts, stage plates, and probe card interface components for electrical test integration.

ASML

EUV lithography systems incorporate wafer alignment and test subsystems requiring ultra-precision mechanical positioning components.

Tokyo Electron (TEL)

Major equipment OEM whose coater/developer and etch platforms integrate test interfaces and metrology feedback loops requiring precision-machined mechanical components.

Built for Test Equipment Teams

Test equipment parts need a shop that understands contact precision as well as thermal management.

Sub-Mil Positional Accuracy

We hold ±0.0005" on guide pin holes and probe tip mounting locations. Every critical feature is CMM-verified before shipping. Your probe cards seat exactly where they need to.

Full Material Traceability

Every order ships with mill certs and heat lot numbers. Complete traceability from raw aluminum, copper, or stainless billet to finished test equipment component for your tool qualification.

CMM Inspection on Every Order

We verify every critical dimension before shipping — pin locations, seating surface flatness, bore diameters, and contact interface geometry. Inspection reports go with every part.

Fast Prototype Turnaround

Your test cell development schedule does not wait. Probe card frames and thermal chucks in 5 to 7 days so your validation program keeps moving. Rush available on simple geometries.

Certifications & Standards
In Progress
ISO 9001
Quality management system certification. We are building our QMS to this standard. Our documentation follows the structure now.
Active
NIST-Traceable Gauges
All measuring equipment is calibrated to NIST standards on regular cycles. CMM, micrometers, and surface finish gauges.
Active
Material Certifications
Every order ships with mill certs and heat lot traceability. Records kept for your audit trail and equipment qualification.
Planned
Cleanroom Compatibility
Cleanroom-compatible packaging and cleaning protocols on our roadmap. Currently offer double-bagging and oil-free cleaning on request.

Questions about our current quality setup? Email us — we'll send our documentation package.

From File to Part in 3 Steps

Simple, clear, and designed for fast-moving test equipment teams.

Step 1

Upload & Quote

Send your STEP or IGES file. Pick your material, quantity, and finish. Our AI gives you a real price right away. We also run a free DFM check and flag anything that could affect test equipment performance.

Step 2

We Machine & Inspect

Your parts run on our CNC mills and lathes. Every order gets CMM inspection. We verify pin locations, seating surface flatness, and contact geometry on every test equipment component.

Step 3

Ship with Full Docs

Parts ship with dimensional inspection reports, material certs, and surface finish verification. Everything your quality team needs for test equipment qualification and test cell validation.

Questions from Test Equipment Teams

We machine aluminum 6061-T6, 316L stainless steel, copper alloys, and Hastelloy for semiconductor test equipment components. Aluminum is most common for probe card frames and handler parts due to its machinability and thermal conductivity. All materials sourced with full mill certs.
We hold positional tolerances of ±0.0005 inches on guide pin holes and probe tip mounting locations. Flatness on probe card stiffener frames is held within 0.0003 inches across the card diameter. These tolerances ensure accurate probe-to-pad alignment during wafer test.
Yes. We machine thermal chuck plates from aluminum and copper alloys with internal cooling channels, heater pocket cavities, and ultra-flat wafer contact surfaces. Surface flatness is held within 0.0002 inches across the chuck face for uniform thermal contact.
We achieve surface finishes below Ra 16 microinches on contact interfaces and mounting datum surfaces. Probe card seating surfaces are finished below Ra 8 microinches to ensure repeatable electrical contact during wafer sort.
Yes. We machine handler arms, device nests, contact plates, and alignment guides from aluminum and stainless steel. Precision vacuum port locations and device pocket dimensions ensure reliable device handling during test operations.
Yes. We machine burn-in board fixtures, load plates, and socket mounting frames from aluminum and stainless steel. Pin locations and socket cavity dimensions are held within ±0.001 inches for reliable device seating during burn-in testing.
Yes. We machine contact housings from aluminum 6061-T6 and engineering plastics with precision pin cavities, alignment features, and device locating pockets. Pin bore concentricity is within 0.001 inches for reliable electrical contact.
Most test equipment component prototypes ship in 5 to 7 business days. Rush orders on simpler geometries can ship in 3 to 4 days. Tell us your deadline when you upload and we will confirm feasibility.

Test Equipment CNC Machining by City

We serve semiconductor test equipment teams in cities across the US.

Upload Your Test Equipment CAD File

Probe card frames, handler parts, thermal chucks, burn-in fixtures — we machine them all with ultra-precise, deburr-free finishes. Get instant AI pricing now.

No minimums · 100% Made in USA · Never brokered · Ships anywhere in the US

AI price estimates are usually within ±20% of final price. Complex parts may get a human review within one business day before pricing is confirmed.

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